PRODUCTION LINE FOR CABLE LUG

GENERAL FEATURES

• Cable lugs are devices used for connecting cables to electrical appliances, other cables, surfaces, or mechanisms. One end of a cable lug is typically used for connecting a cable, which could be soldered, welded, or crimped depending on the type. A cable lug is sometimes called a “cable connector
• The connection end of the lug is then fastened to a matching terminal or connection point by means of a bolt, screw, or spring clip.
• Cable lug range of cross section is from 6 mm² up to 1000 mm², bolt sizes range from 5 mm up to 20 mm.
• Electrolytic copper according to EN 13600 is mandatory. For corrosion protection, compression cable lugs – standard tubular cable lugs and terminals – are tin plated.
• The production line designed and produced by ROLLFEN outputs rigid, standard and high quality profiles conforming to European –International standards.

APPLICATIONS

• Electricity Boards: Generation, Distribution
• Electrical Industries: Control panels, Switch gears, Transformers, Circuit breakers
• Projects & Industrial for Electrical applications: Shipping, Automobile, Steel & Fertilizers, Chemical, Cement and Textile, Chemical Electronics, Mining Aeronautics, Satellite and Communications

STANDARD FEATURES

• Product: Cable lug with the cross-section range from 6mm2 to 1.000 mm2  ( such as 6-10-16-25-35-50-70-95-120-185-249-300 mm2
• Production speed: 5-6 pieces/min.
• Raw Material: Tubes from electrolytic copper /Aluminum
• MACHINERY ON THE LINE
• Production flow:Feeding the copper tubes-Length Cutting –Forming-Peripheral cutting and Punching Hole-Work-out.
• Tube feeding system:It feeds the copper/aluminum tubes for the conductor size from 16 mm2 to 300 mm2. Motorized gear box 009kW chain drive system. Overall length 2510mm x width 575mm x height1075mm.
• Length Cutting:It has two adjustable vices with pneumatic drive system. Circular saw at 180mm outside diameter, 3000 rpm, and 1,5kW has pneumatic drive mechanism. The cutting length is adjustable.
• ROTARY TABLE:It has 4 stations and 600 mm outside diameter. Drive mechanism is motorized gear system.
• Workpiece Holding: After length cutting STATIONworkpiece holder (pneumatic gripper)
• Forming: Station – II.forming by hydraulic press at 60 t.
• Punching and edge cutting – III. Station:  Punching of hole for bolt assembly and edge cutting by hydraulic with hydraulic press at 60 t capacity.
• Unloading unit –IV. Station: Pneumatic Unloading Unit with one vertical & one horizontal pneumatic piston for finished product.
• The overall dimension: length 5.000mm x width 2.000 mm x height 1.800mm
• The loading of copper/aluminum tube to the prior feeding unit is manual. Then the handling from prior tube feeding unit to unloading unit is all automatic.
• AUTOMATION: PLC and electrical components; Siemens / Reputable brands
• Working medium Temperature:  40 degree (max)
• ELECTRICAL SUPPLY: 380 V, 15kW, 3Phase AC
• TOOLING-Fixtures for holding workpiece, forming, punching, edge cutting die sets for cable lug up to 300 mm2    cross-sections.