TECHNICAL SPECIFICATIONS (STANDARD LINE)
- Production Speed: 60 meter/minute (non-mark profiles)
- Production Speed: 30 meter/minute (profiles with 2 mark)*
- Blinding Speed: 1.5 second per a strapping
- Sheet Metal Width: 197 mm (max.)
- Type of Material: Galvanized
- Material Thickness: 0.30mm-0.60mm
- Remote Control Module
- Rotary Punch**
- CE certificate, the lattice and its surrondings are protected by a hedge**
- Lubrication Use of Boron oil during sheet metal forming**
- Industry 4.0 Compitable PLC**
* Each time the number of mark increases, the production rate is halved
** These are optional
PRODUCTION LINE
- De-Coiler:
- Capacity: 2500 kg,
- Roll outside of diameter: Ø1200mm,
- Type: Non-motorized and brake
- Roll Width: 300mm,
- Rollforming :
- Number of Station: 12-14-16 ( changes according to profile)
- Power Transmission: It is provided with gear system
- Material: Shafts and rollers AISI 4140, Gears AISI 8620 and hardness 55- 58 HRC
- Cutting Unit – Flying Shears:
- Accuracy: +/- 3mm
- Propulsion System: It is provided with hydraulic system.
- Material: The cutting dies are AISI 2379 cold work tool steel.
- Sensor: Measure-stop sensor added to prevent losses.
- Otomation:
- Synchronization: The automation system ensures synchronized operation of the coil sheet uncoiler, roll forming machine, cutting unit-flying shear and tilting table.
- Automation Level: The operator can enter the quantity of profiles to be produced and the profile length from the panel screen, and the production speed can be adjusted.
- Tehcinal Details: 380V +/- 10%, 3 Phase, 10 KW electricity and 8bar, 7lt/min compressed air supply for the production line.
PACKAGING LINE
- Folding Mechanism With Work-out Table:
- Length: 3 meter
- Propulsion System: Driven by electric motor and servo motor
- Automatically Level: The profiles coming from the work-out table are folded automatically and sent to the strapping machine.
- Material Transport System Type: It is transported by roller conveyor
- Strapping Machine:
- Power:7 kW
- Blinding Speed5 second per a strapping
- Maximum Tensile Strenght: 45 kg
- Palletiser:
- Power:5 kW
- Propulsion System: Driven by electric motor
- Packaging Lay-out:
- CD Profiles
- CD48xCD60 Profiles 8 profiles in 1 package are tied by strapping. (Palletized in 30 packs in total)
- CW Profiles
- CW50 and CW75 Profiles 8 profiles in 1 package are tied by strapping (Palletized in 30 packs in total)
- CW100 Profiles 4 profiles in 1 package are tied by strapping.(Palletized in 30 packs in total.)
- CW125 and CW150 Profiles 2 profiles in 1 package tied by strapping. (Palletized in 60 packs in total)
- UW Profiles
- UW50,UW75 and UW100 Profiles 8 profiles in 1 package are tied by strapping. (Palletized 30 packs in total.)
- UW125 and UW150 Profiles 2 profiles in 1 package are tied by strapping. (Palletized in 60 packs in total)
- CD Profiles
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