PRODUCTION LINE FOR GYPSUM BOARD PROFILE WITH FULLY-AUTOMATIC PACKAGING

TECHNICAL SPECIFICATIONS (STANDARD LINE)

• Production Speed: 60 meter/minute (non-mark profiles)
• Production Speed: 30 meter/minute (profiles with 2 mark)*
• Blinding Speed: 1.5 second per a strapping
• Sheet Metal Width: 197 mm (max.)
• Type of Material: Galvanized
• Material Thickness: 0.30mm-0.60mm
• Remote Control Module
• Rotary Punch**
• CE certificate, the lattice and its surrondings are protected by a hedge**
• Lubrication Use of Boron oil during sheet metal forming**
• Industry 4.0 Compitable PLC**

* Each time the number of mark increases, the production rate is halved

** These are optional

PRODUCTION LINE

• De-Coiler:
  • Capacity: 2500 kg,
  • Roll outside of diameter: Ø1200mm,
  • Type: Non-motorized and brake
  • Roll Width: 300mm,

• Rollforming :
  • Number of Station: 12-14-16 ( changes according to profile)
  • Power Transmission: It is provided with gear system
  • Material: Shafts and rollers AISI 4140, Gears AISI 8620 and hardness 55- 58 HRC

• Cutting Unit – Flying Shears:
  • Accuracy: +/- 3mm
  • Propulsion System: It is provided with hydraulic system.
  • Material: The cutting dies are AISI 2379 cold work tool steel.
  • Sensor: Measure-stop sensor added to prevent losses.

• Otomation:
  • Synchronization: The automation system ensures synchronized operation of the coil sheet uncoiler, roll forming machine, cutting unit-flying shear and tilting table.
  • Automation Level: The operator can enter the quantity of profiles to be produced and the profile length from the panel screen, and the production speed can be adjusted.
  • Tehcinal Details: 380V +/- 10%, 3 Phase, 10 KW electricity and 8bar, 7lt/min compressed air supply for the production line.

PACKAGING LINE

• Folding Mechanism With Work-out Table:
  • Length: 3 meter
  • Propulsion System: Driven by electric motor and servo motor
  • Automatically Level: The profiles coming from the work-out table are folded automatically and sent to the strapping machine.
  • Material Transport System Type: It is transported by roller conveyor
• Strapping Machine:
  • Power:7 kW
  • Blinding Speed5 second per a strapping
  • Maximum Tensile Strenght: 45 kg
• Palletiser:
  • Power:5 kW
  • Propulsion System: Driven by electric motor
  • Packaging Lay-out:
    • CD Profiles
      • CD48xCD60 Profiles 8 profiles in 1 package are tied by strapping. (Palletized in 30 packs in total)
    • CW Profiles
      • CW50 and CW75 Profiles 8 profiles in 1 package are tied by strapping (Palletized in 30 packs in total)
      • CW100 Profiles 4 profiles in 1 package are tied by strapping.(Palletized in 30 packs in total.)
      • CW125 and CW150 Profiles 2 profiles in 1 package tied by strapping. (Palletized in 60 packs in total)
    • UW Profiles
      • UW50,UW75 and UW100 Profiles 8 profiles in 1 package are tied by strapping. (Palletized 30 packs in total.)
      • UW125 and UW150 Profiles 2 profiles in 1 package are tied by strapping. (Palletized in 60 packs in total)