PRODUCTION LINE FOR CORNER PROFILES

    GENERAL INFORMATION

    • Profiles produced by our standard line: Expanded Mesh, Perforated Angle Bead and Ano Profile.
    • Profiles produced by our optional line: Crosspiece for Ceiling Profile, Architrave Bead, Plaster Stop and other profiles for corner bead application
    • Expanded Mesh: Profiles used in gypsum plaster applications to ensure the steepness of the corners and to increase resistance against impacts
    • Perforated Angle Bead: Profiles used in gypsum plaster applications at the corners of walls, partition walls and suspended ceiling systems in order to ensure their verticality and increase their resistance against impacts.
    • Ano Profile: Profiles used to eliminate wall curves during the plastering process. They are used together with corner profiles at the outer corners of the walls, door and window passages.
    • Crosspiece for Ceiling Profile:It is applied as a sealing support for plasterboard ceilings. The support to which the suspension element will be attached is the snap-on cross member of the profile supporting the ceiling.
    • Architrave Bead: Ensures that the corners are finished properly and have a quality appearance in suspended ceiling and rockwool applications
    • Plaster Stop: It leaves both a reinforced edge and a clean surface in the corners of gypsum plaster and ceiling coatings..
    • Profiles coming out of ROLLFEN Corner Bead Profile Production Line are high quality and robust. It meets all performance criteria in EN 13658
    Category:
    catalog

    TECHNICAL SPECIFICATIONS (STANDARD LINE)

    • Production Speed: 24-35 meter/minute ( Varies according to profile)
    • Sheet Metal Width: 100 mm (max.)
    • Type of Material: Galvanized
    • Material Thickness: 0.30mm-0.50mm
    • Remote Control Module

    TECHNICAL SPECIFICATIONS (OPTIONAL LINE)

    • Production Speed: 24-35 meter/minute (Varies according to profile)
    • Sheet Metal Width: 100 mm (max.)
    • Type of Material: Galvanized, Aluminum and Stainless Steel
    • Material Thickness: max. 0.50mm
    • Remote Control Module
    • CE certificate, the lattice and its surrondings are protected by a hedge
    • Lubrication Use of Boron oil during sheet metal forming
    • Industry 4.0. Compitable

    PRODUCTION LINE ( STANDARD LINE )

    • De-Coiler:
      • Capacity: 1250 kg,
      • Roll outside of diameter: Ø1200mm,
      • Type:75 kW
      • Roll Width: 300mm,
    • Sensor Bracket:
      • Width x Length x Height: 200x300x1550 mm,
      • Sensor: Ensures synchronization between press and decoiler
    • Eccentric (Mechanical) Pres:
      • Type: Air Clutch, H type body
      • Capacity: 35 tone,
      • Speed: 250 strikes /minute,
      • Power: 5 kW
      • Stroke: 24mm,
    • Profile Tunnel:
      • Width x Length x Height: 300x2650x1100 mm,
      • Sensor: Ensures synchronization between Press and Decoiler as well as synchronization between Press and Roll Forming Machine
    • Rollforming :
      • Number of Station: 6
      • Power Transmission: It is provided with gear system
      • Material: Shafts and rollers AISI 4140, Gears AISI 8620 and hardness 55- 58 HRC
    • Work-out Table:
      • Length: 3 metre
      • Propulsion System: It is provided with pneumatic system.
      • Sensor: Measure-stop sensor added to prevent losses.
    • Otomation:
      • Synchronization: The automation system ensures synchronized operation of the coil sheet uncoiler, roll forming machine, cutting unit-flying shear and tilting table.
      • Automation Level: The operator can enter the quantity of profiles to be produced and the profile length from the panel screen, and the production speed can be adjusted.
      • Tehcinal Details: 380V +/- 10%, 3 Phase, 10 KW electricity and 8bar, 7lt/min compressed air supply for the production line.

    PRODUCTION LINE ( OPTIONAL LINE )

    • De-Coiler:
      • Capacity: 1250 kg,
      • Roll outside of diameter: Ø1200mm,
      • Type:75 kW
      • Roll Width: 300mm,
    • Sensor Bracket:
      • Width x Length x Height: 200x300x1550 mm,
      • Sensor: Ensures synchronization between press and decoiler
    • Eccentric (Mechanical) Pres:
      • Type: Air Clutch, H type body
      • Capacity: 35-45 tone,
      • Speed: 200-300 strikes /minute,
      • Power: 5 Kw – 7.5 kW
      • Stroke: 24mm
      • Mold: Special Mold Deisgns
    • Profile Tunnel:
      • Width x Length x Height: 300x2650x1100 mm,
      • Sensor: Ensures synchronization between Press and Decoiler as well as synchronization between Press and Roll Forming Machine
    • Rollforming :
      • Number of Station: 6-8-10-12
      • Type: Casette (Quick Change advantage take 10 minute)
      • Power Transmission: It is provided with gear system
      • Material: Shafts and rollers AISI 4140, Gears AISI 8620 and hardness 55- 58 HRC
    • Work-out Table:
      • Length: 3 metre
      • Propulsion System: It is provided with pneumatic system.
      • Sensor: Measure-stop sensor added to prevent losses.
    • Otomation:
      • Synchronization: The automation system ensures synchronized operation of the coil sheet uncoiler, roll forming machine, cutting unit-flying shear and tilting table.
      • Automation Level: The operator can enter the quantity of profiles to be produced and the profile length from the panel screen, and the production speed can be adjusted.
      • Tehcinal Details: 380V +/- 10%, 3 Phase, 10 KW electricity and 8bar, 7lt/min compressed air supply for the production line.

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